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From the beginning of the American railroad
industry in the 1830s, and continuing into the first decade of the 20th
century, train passenger cars were constructed of wood. Builders had
refined
the craft of building such cars until their interiors and exteriors
were objects of great pride and
beauty. But wooden car bodies would easily crush and splinter in an
accident or derailment, and
the coal or wood stove used for heat could quickly turn a wrecked wooden
car into a bonfire.
Concerns for safety led to demands for metal cars. Near the end of the
19th century the railroads
began building steel framed freight cars which could carry more weight,
and thus earn more revenue. Those same railroads saw little economy
in building steel or steel-framed passenger cars; such modification
would result in heavier cars, and therefore more work for the locomotive.
In the first years of the 20th century, railroad
companies finally gave in to the demands of safety. Steel had also become
cheaper. Major railroads and car builders, such as Pullman, assigned
engineers and designers to the task of fabricating a workable, safe,
steel passenger car. For the next twenty years, the railroad industry
settled on a design called the "Heavyweight." Typically, passenger cars
in this period weighed about 80 tons, and were built on a substantial
underframe of steel girders,
which accounted for about 20% of their weight. Walls were a sandwich
of sheet metal with heavy insulation filling. Because the great gaps
for windows offered little structural support, steel beams
were used. The floors were generally a thin layer of concrete spread
on a wooden subfloor built over
the steel girders. AT&SF #3355 is a classic heavyweight built in 1928
as a 70-foot long Chair Car, converted to a Snack Car in 1948, and until
retirement transported passengers between Los Angeles
and San Diego.
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